Metal Spiral Corrugated Pipe Mill
Contact: Elise Lee
Tel: +86-155 3281 7581
What’s App: +86-155 3281 7581
WeChat: +86-155 3281 7581
Email: elise@tgrollforming.com
Product Details
Advanced Helically Wound Corrugated Steel Pipe Manufacturing Solutions
In the critical fields of drainage, stormwater management, and underground conduit systems, helically wound corrugated steel pipe stands out for its exceptional strength, hydraulic efficiency, and installation versatility. Producing this robust infrastructure component requires specialized, high-precision machinery. We are a leading manufacturer of advanced helically wound corrugated steel pipe machinery, providing complete, automated solutions from raw coil to finished pipe.
The Core Forming Unit: Our Metal Spiral Corrugated Pipe Mill
The heart of our production system is the state-of-the-art Metal Spiral Corrugated Pipe Mill. This innovative machine is engineered to form a continuous, interlocked helical seam from a metal coil, creating a rigid, leak-proof pipe structure. Its defining features include:
· Precision Spiral Forming: Utilizes a sophisticated forming head that continuously bends and corrugates the steel strip, winding it at a precise angle to form the desired pipe diameter.
· Automated Lock-Seam Technology: Ensures a consistent, high-strength mechanical lock seam is formed continuously, guaranteeing structural integrity and water-tightness.
· Digital Diameter Control: Allows for quick, tool-less adjustment of the final pipe diameter through our control system, offering unparalleled production flexibility.
· Heavy-Duty Construction: Built with reinforced frames and high-torque drives to handle various steel grades and thicknesses, ensuring stable, vibration-free operation.
The Complete Automated System: The Helibore Corrugated Pipe Machine Production Line
For maximum efficiency and output, we offer the integrated Helibore Corrugated Pipe Machine Production Line. This turnkey system represents the pinnacle of automation in pipe manufacturing, synchronizing every step of the process:
1. Coil Loading & Feeding: An automated decoiler presents the raw steel coil to the entry system.
2. Edge Conditioning & Forming: The strip’s edges are prepared and fed into the core Helibore corrugated tube making machine for spiral winding and lock-seaming.
3. Corrugation & Cutting: As the pipe emerges, a synchronized corrugation unit forms the annular or helical ribs. An on-demand flying cut-off saw then cuts the pipe to precise lengths.
4. End Finishing & Handling: The pipe ends are finished (beveled or grooved), and an automated handling system stacks or conveys the finished product.
This seamless production line drastically reduces manual intervention, minimizes material waste, and ensures consistent, high-quality pipe output for large-scale projects.
Precision Engineering: The Helibore Corrugated Tube Making Machine
Central to our production line is the Helibore corrugated tube making machine. This proprietary unit is renowned for its reliability and precision, offering distinct advantages:
· High-Speed Production: Engineered for continuous operation, significantly increasing meters-per-hour output compared to conventional methods.
· Superior Seam Quality: Its advanced lock-seam mechanism creates a seam strength often exceeding the base material, which is critical for long-term durability.
· Material Versatility: Capable of processing galvanized steel, aluminized steel, and stainless steel coils.
· Low Maintenance Design: Engineered for easy access and reliability, ensuring maximum uptime and productivity.
Technical Advantages & Applications
· Unmatched Efficiency: Continuous spiral forming process allows for production of long pipe sections with minimal joints.
· Exceptional Strength-to-Weight Ratio: The helical corrugated structure provides superior ring stiffness and load-bearing capacity, ideal for deep-burial applications.
· Wide Range of Specifications: Our metal spiral corrugated pipe mill can produce pipes in a vast range of diameters and gauges to meet project-specific specifications.
· Key Applications Include:
· Storm and Sanitary Sewer Systems
· Highway and Railway Culverts
· Industrial Drainage Conduits
· Temporary and Permanent Tunnel Linings
· Hydraulic and Electrical Casings
Why Partner With Us?
We combine decades of metallorming expertise with cutting-edge innovation to deliver the most reliable helically wound corrugated steel pipe machinery on the market. From a standalone Helibore corrugated tube making machine to a fully automated Helibore Corrugated Pipe Machine Production Line, we provide comprehensive support—from factory planning and installation to operator training and global after-sales service.
Engineer for longevity. Build with precision. Contact us today to explore how our spiral pipe manufacturing solutions can enhance your production capabilities and project outcomes.
Frequently Asked Questions
For the metal corrugated pipe production line ,We offer complete in-house tooling design and manufacturing to match your product profiles. After delivery, we provide installation supervision, operator training, and a warranty period. Remote troubleshooting, spare parts supply, and periodic maintenance guidance are also part of our long-term support package.
Yes, our Production Line for Culvert Structural Plate are engineered to process various materials including galvanized steel, aluminum, pre-painted coils, and stainless steel. Material thickness typically ranges from 1.5mm to 12.0mm for Multi Plate Corrugated Culvert Production Line and 1.5mm to 4.0mm for Corrugated Spiral Pipe Production Line. We customize the machine configuration—such as roller hardness, motor power, and control settings—to ensure precise forming and long tooling life for your chosen specification.
Our Multi Plate Corrugated Culvert Production Line and Corrugated Spiral Pipe Production Line feature high automation with integrated PLC control systems that manage speed, length cutting, welding (for pipe lines), and real-time monitoring. Automated sensors detect deviations, and the system can adjust parameters to maintain consistency. This minimizes manual intervention, reduces waste, and ensures each panel or pipe meets precise dimensional and structural standards.
The Spiral Corrugated Pipe Machine Output speed depends on pipe diameter, material thickness, corrugation profile, and welding method. Standard speeds range from 5 to 30 meters per minute. We optimize throughput by configuring heavy-duty decoilers, high-torque spiral forming units, and automated arc welding or seam locking systems—all tailored to your target production rate and product specifications.
We have extensive experience inglobal export packaging and shipping. Mobile Spiral Corrugated Pipe Mill is disassembled into modular, crate-protected sections. Critical components are shock-proof mounted and moisture-sealed. We provide full shipping documentation (packing list, commercial invoice, certificate of origin) and can arrange FOB, CIF, or DAP delivery based on your preference, working with reliable freight forwarders.
We offer a standard18-month warranty from the date of commissioning, covering defects in materials and workmanship for all major components (mainframe, motors, PLC, gearboxes). Consumable parts like forming rolls have a separate warranty period. Our warranty includes free replacement parts and remote technical support. We also provide extended warranty options for critical systems of the Metal Spiral Corrugated Pipe Mill .
