Leading American Manufacturer Successfully Commissions BENTHOMAS Helical Corrugated Pipe Line, Praises Unmatched Performance
Leading American Manufacturer Successfully Commissions BENTHOMAS Helical Corrugated Culvert Pipe Line, Praises Unmatched Performance
Strategic Partnership Forged as BENTHOMAS’s Advanced Helically Corrugated Tube Production Line Exceeds Expectations in Rigorous FAT for Major American Client
State-of-the-Art Helically Steel Corrugated Pipe Manufacturing Machine Validated for Precision, Speed, and Reliability, Paving the Way for Expanded Production Capabilities in the Americas.
– BENTHOMAS, a global authority in high-performance metal forming machinery, is pleased to announce the successful Factory Acceptance Test (FAT) and commissioning of a fully automated Helical Corrugation Pipe Making Machine for a prominent infrastructure solutions provider in North America. The client’s engineering team concluded the intensive validation process with high commendations for the line’s engineering excellence, operational efficiency, and robust construction, solidifying a significant partnership in the region.
The client, a key supplier to large-scale drainage, mining, and public works projects across the Americas, sought to modernize their production with a Helical Spiral Tube Manufacturing Machine capable of delivering superior-quality, large-diameter pipes with unwavering consistency. Their primary objectives were to enhance throughput, ensure strict adherence to ASTM and AASHTO specifications, and gain the flexibility to produce a wide range of diameters for diverse applications.
A Testament to Engineering Precision: The FAT Process
Over a comprehensive five-day FAT at the BENTHOMAS facility, the client’s technical delegation subjected the integrated Helically Corrugated Tube Production Line to meticulous scrutiny and performance trials:
1. End-to-End Process Verification: The line’s seamless operation—from automatic coil loading and precision leveling, through synchronous corrugation forming and helical lock-seaming, to final precision cutting and stacking—was demonstrated at various production speeds. The Helically Steel Corrugated Pipe Manufacturing Machine consistently produced pipes that met all critical dimensional, profile, and seam integrity specifications.
2. Validation of Intelligent Control & Flexibility: The intuitive PLC-based control system received particular praise. The ease of adjusting pipe diameter, wall thickness, and corrugation pitch via the HMI highlighted the exceptional agility of the Helical Spiral Tube Manufacturing Machine, enabling rapid changeovers to meet dynamic project requirements.
3. Endurance and Build Quality Assessment: The client’s engineers conducted a thorough inspection of the line’s construction, noting the heavy-duty fabrications, precision-machined components, and use of internationally renowned electrical and hydraulic systems. They confirmed that the Helical Corrugation Pipe Manufacturing Line was built to withstand the demands of continuous, high-volume industrial operation.
Direct Praise from the Client
The Project Director from the American client stated, “Our partnership with BENTHOMAS and the performance of this new production line have been outstanding. From the initial design phase through to this final acceptance, their team has demonstrated remarkable professionalism and technical expertise. This isn’t just a piece of equipment; it’s a transformative asset for our business. The speed, precision, and reliability of this Helically Corrugated Tube Production Line directly enhance our ability to serve major infrastructure projects with best-in-class products. We are confident this investment will significantly strengthen our market position.”
About the BENTHOMAS Helical Pipe Solution
The successfully commissioned line embodies BENTHOMAS’s commitment to innovation. Designed for maximum uptime and material yield, it integrates proprietary lock-seam technology and intelligent synchronization to produce structurally superior pipes for stormwater management, culverts, ventilation, and tunneling applications.
Looking Ahead
This successful commissioning with a key American manufacturer marks a significant milestone in BENTHOMAS’s global expansion. It reinforces our capability to deliver world-class, reliable manufacturing solutions that meet the exacting standards of the international infrastructure market. We remain dedicated to empowering our partners worldwide with technology that drives growth, efficiency, and excellence.
About BENTHOMAS
BENTHOMAS is a leading designer and manufacturer of advanced roll-forming systems and complete production lines for the global construction and infrastructure sectors.Our engineered solutions empower manufacturers to achieve superior quality, operational efficiency, and sustainable growth.
Learn More
For detailed information on the Helically Steel Corrugated Pipe Manufacturing Machine, Helical Spiral Tube Manufacturing Machine, or other customized production solutions, please visit the BENTHOMAS website or contact our international sales team.
Contact: Elise Lee
Tel: +86-155 3281 7581
What’s App: +86-155 3281 7581
WeChat: +86-155 3281 7581
Email: elise@tgrollforming.com
